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Infra-red Miniprinter Interface

 

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Martel Instruments Ltd, based in Stanley, County Durham, designs and manufactures a broad range of miniprinters and LCD display modules. Its Thermal and Impact printers are packaged in desktop and panel-mount housings. In addition to their standard products Martel specialises in customer-specific designs.

Background to the development

Martel recognised that their printer products needed updating and approached the Electronics Design Support Centre at Northumbria University to assess the feasibility of providing wireless communications between their printers and a host computer. After a short study, the Support Centre recommended that infra-red IrDA communications should be used.

Martel's initial choice of company to perform the IrDA design failed to produce results, wasting several months of potential product lifetime. This highlights the need to properly assess the capabilities of contractors before committing work to them.

Martel Instruments very quickly found several large customers in the USA for a wireless version of their printers, and consequently the Support Centre was asked to develop the interface in a very short time ( 4 months) to meet the anticipated orders.


Working with the Support Centre


The Support Centre developed a small PCB module containing the IrDA transceivers and a microcontroller containing a full embedded IrDA communications protocol stack. The module translates the Infra-red data to RS232 to allow all of Martel's miniprinters to be IrDA connected without modification to their software. The existing circuit boards and printer housings are also retained, reducing Martel's production and product development costs, and reducing time-to-market. The RS232 connector is simply replaced by a plastic infra-red window.

Before

After

 

 

Why not buy off-the shelf?

Martel could have purchased the Intellectual Property (IP) rights for an IrDA stack, but this would have cost the company over £40,000, and would still require software and hardware design to integrate with its printers. The company would also be liable to royalty charges on every printer sold. Off-the-shelf IrDA to RS232 adaptors are too expensive and their limited protocols cannot fulfil the varied requirements of Martel's customers.

Benefits to Martel

  • Increased orders for miniprinters: Up from 500 per year to 10,000 per year due to the wireless design.
  • There is great potential for further large orders from the USA and the rest of the world.
  • Improved company image and market profile. Martel is now competing successfully with the large miniprinter companies from the USA and the Far East.
  • Reduced technical risk: relying on the technological expertise of the Support Centre.
  • Lower development costs: Lower financial outlay at the development stage and elimination of the cost of developing new printer PCBs and printer housings.
  • Transfer of modern communications technology (IrDA). Previous products were based on old technology (cabled RS232 ).
  • Prospects for new products based on the IrDA protocol. The Support Centre and Martel have shared the IP rights for the IrDA stack, and Martel already has ideas for new products using IrDA.
  • Lower production costs: RS232 and IrDA versions use the same printer PCB and printer housing. No IP licensing costs. Cost per IrDA module is low.
  • Transfer of improved design methodology, with modular and other "Best Practice" design techniques.

Further Prospects

The increase in sales for the miniprinter represents a significant increase in turnover and profitability for Martel. Following the success of the IrDA project, Martel is now keen to engage in further ventures with the Support Centre to develop new products using other modern technologies. Using this strategy Martel Instruments is able to compete with the world's large printer manufacturers on a technological level whilst maintaining its competitive advantage by providing custom features when required.

The co-operation between Martel and the Electronics Design Support Centre has been so successful that Martel Instruments was recently selected as the company that had made "most effective use of the Support Centre service", winning the Judges Special Award at this year's Electronics Industry Design Awards event.

For more information visit: www.martelinstruments.com